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1. HMB BACTERIA TESTING
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How does the HMB (biochemical method)
compare with dip slides or plate counts (growth methods)? |
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These are two different testing
technologies that do not necessarily correlate. Growth methods use a small bit of sample
planted on a nutrient, incubated for one or more days while they grow to form colonies.
These colonies can be counted visually. This is an estimate of the concentration (number)
of organisms in the sample that will grow on that nutrient, in that incubated environment.
It says nothing about what the organisms were doing while they were in the reservoir from
which the sample was taken. Biochemical
methods measure the level of some induced molecule that is a product of the metabolic
cycle. The enzyme measured by the HMB is produced regularly when the organisms are
metabolizing and reproducing. HMB results are, therefore a measure of how much biological
eating (destruction of desirable components) that is occurring. Biochemical test results
are generally available immediately (15 minutes in the case of the HMB).
From the foregoing, it is easy to imagine
circumstances where both measurements are "right" but in which no useful
correlation exists (low nutrient, variable temperatures etc;).
Both technologies are important, often
complementing each other. In metalworking fluids, it is the biological eating that
degrades the fluids, and this can happen rapidly. Knowing the number of organisms present
is less important than knowing what they are doing. Typically, customers use the HMB in
metalworking as a monitoring device to screen for trends, the trends dictating how to
treat their sumps. Some customers rely solely on the HMB results for biological
information, while others supplement the HMB with an occasional dip slide or plate count. |
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What exactly do bacteria do to cause
problems in metalworking fluids? Are these bacteria dangerous to human health? |
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Metalworking fluids are designed to remove
heat, provide lubricity, provide extreme pressure protection, and prevent rust. They are
blended with molecules from which bacteria derive foodstuffs. Bacteria eat these desirable
components, and, like all living things, give off waste (organic acids). This robs the
coolants of their desirable properties, and leaves something akin to dirty dishwater to be
thrown away. Contaminants like tramp oils, dirt, and metal fines promote this activity. Metalworking fluids usually work at a pH level
between 8.3 and 9.5. Human pathogens (bacteria that cause human disease) are accustomed to
the pH of the human body which is 7.45. Human pathogens don't do well at the higher pH
levels, and therefore are hardly ever identified in metalworking fluids. So Strep, Staph,
Legionella, Pasteurella, Trepenema, etc; just have never been a hazard of metalworking
fluids, and the operators need not fear getting plague, syphilis, etc. from their
metalworking fluids.
This is not to say, however, that these
bacteria, in large numbers, can't make people sick. They can. Organisms that do well in
metalworking fluids tend to prosper in the human body as well. These infest our bodies
when we are weakened by flu or colds and a host of other real human diseases. They are, as
much as the disease itself, the reason we feel bad in such episodes. When present in large
numbers, they can cause dermatitis by metabolizing in breaks in skin and leaving acids, to
which humans are sensitive, behind. These acids cause the secretion of histamines which
make the skin itch and produce rashes.
So, while the bacteria common to
metalworking fluids do not cause human disease, they can make humans sick in various ways.
Contact with highly contaminated metalworking fluids should be avoided. |
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In what other testing applications is the
HMB used? |
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In addition to testing industrial fluids,
the HMB is used in:
- Testing activated sludge waste treatment
plants
- Testing cooling tower water
- Testing for end-point temperature in cooked
meats
- Testing for thorough cleaning of food
packing lines
- Testing for contamination of stored fuels
- Bioreactor operation
- Testing for activity in soil remediation
projects
- Testing the efficacy of biocides
Essentially, it may be said that anywhere
real time information about biological activity is useful, the HMB may potentially be
used. |
2. ZERO WASTE
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Will the Zero Waste Programs work with my
coolant, or do I have to buy a special coolant? |
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The programs are designed to work with
virtually any coolant. BioTech is not in the business of selling coolants. The company is
in the business of servicing all metalworking coolants. The internationally acclaimed
process guarantees apply to all jobs accepted by BioTech. As a servicing organization, the company's files tend to contain
information about the features of most coolants and coolant companies. It is a fact that
some are better than others, and where solicited to do so by a customer, BioTech will
point the customer to solutions calculated to fit the task at hand. |
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Does the BioTech filter cart remove tramp
oils? |
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No, not much. Removing oils is one of the
cornerstones of the BioTech program. However, BioTech services many shops that have
freestanding machines with self contained reservoirs. Such shops have an incredibly large
variety of configurations and geometries. Access to sump surfaces is the key to being able
to skim tramp oil, and since access varies immensely, there is no "one size fits
all" skimmer that will effectively remove tramp oil from every application. BioTech does not make a skimmer. But many others do.
BioTech evaluates the skimming needs of the shop and recommends a skimmer appropriate to
do the job.
Filter systems manufactured by BioTech are
designed to remove solids (dirt, metal fines, milk cartons). Solid particles circulating
in the system reduce the efficiency of the coolant and promote bacterial growth. The
machining tasks being performed in the customer's facility are evaluated and the filter
media is fitted to the needs of the shop. |
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